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Arup and Bouygues complete printed houses in Italy and France

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Major steps to bringing printed houses into the mainstream were taken this week with the completion of new homes in Italy and France.

Arup and CLS Architects today unveil 3D Housing 05 – a new 3D printed house in central Milan – as part of the Salone del Mobile design festival.

Printed onsite by a portable robot, the house showcases the role 3D printing can play in reducing construction waste – it increases efficiencies during the building process and allows materials to be reused at the end of the building’s life, rather than ending up as landfill.

Bimplus interviewed the leaders of the project last month.

The construction industry is currently one of the world’s biggest users of resources – in the UK alone it accounts for 60% of all raw materials consumed.

The concrete 3D printed house, the first of its kind within the EU, can be taken apart and reassembled elsewhere. Arup, a knowledge partner of the Ellen McArthur Foundation, has applied learnings from its innovative Circular Building, which was constructed from fully reusable components.

The one-storey concrete house, located in the grand Piazza Cesare Beccaria, covers 100 sq m, it has curved walls, a living area, bedroom, kitchen and bathroom. The project differs from many other 3D processes in its use of a robotic manipulator, mounted on a movable base for increased flexibility compared with fixed 3D printers.

The house is made up of 35 modules that have each been printed in 60-90 minutes. The full house has been printed in just 48 hours’ effective time. The building will be moved from the square to a new location after the festival.

Guglielmo Carra, Europe materials consulting lead at Arup, says: “We are at Salone del Mobile to build momentum. We need to make a major shift in the way the construction industry operates, away from today’s ‘make, use, dispose’ mentality.

“We’ve shown with this building that 3D printing technology is now advanced enough to take on more complex structures, and we can design buildings to be repurposed or reused at the end of their life. 3D printing technology is critical to helping our industry become far more accurate, efficient and less wasteful.” 

Luca Stabile, Italy building practice leader at Arup, says: “This building represents a milestone for 3D printing applied to construction. The industry is fast moving towards increased levels of automation. Robots are opening up a number of possibilities for realizing the next generation of advanced buildings.

“Digital tools combined with new technologies will enable the production of custom made shapes that cannot be produced otherwise. We are pushing the boundaries and contributing to radical innovation through new manufacturing technologies and materials.”

A robot from Cybe Construction was used to print the walls, while the roof, windows and doors have been completed afterwards. Italcementi, one of the world’s largest cement suppliers, provided advice for the base concrete mix used during the printing operations.

Arup is also helping an Amsterdam based start-up, MX3D, with 3D printing a steel pedestrian footbridge. Arup is supporting with the structural design, testing and monitoring of the bridge.

Meanwhile, a video showing what’s claimed to be Europe’s first construction of a house built in-situ using a 3D printer in has been released.

The five-room, affordable 95 sq m house in Nantes, France, is set to be fitted out having been shown off to the public last weekend.

The project team was led by French contractor Bouygues and the University of Nantes.

After the foundations and ground floor were constructed, the team used a laser-guided BatiPrint 3D robot to extrude two walls of polyurethane foam which then hardens to provide the formwork for a layer of concrete.

The robot’s role in the process took 18 days.

The system can reportedly create curved as well as rectilinear forms. The house will be fitted with sensors to monitor air quality, humidity and temperature, as well as equipment to evaluate its thermal properties.

The first tenants at the house, commissioned by client Nantes Métropole Habitat, are due to take residence in June.

Nantes plans further 3D-printed buildings, including a public reception building and a housing estate.

This building represents a milestone for 3D printing applied to construction. The industry is fast moving towards increased levels of automation. Robots are opening up a number of possibilities for realizing the next generation of advanced buildings.– Luca Stabile, Arup